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CARBON STEEL-wrought carbon steels-plain carbon steels-machine steel-machinery steel
The wrought carbon steels covered here are sometimes termed plain carbon steels. The old shop names of machine steel and machinery steel are still used to mean any easily worked low-carbon steel. By definition, plain carbon steels are those that contain up to about 1% carbon, not more than 1.65 manganese, 0.60 silicon, and 0.60 copper, and only residual amounts of other elements, such as sulfur (0.05% maximum) and phosphorus (0.04% maximum). They are identified by means of a four-digit numerical system established by the American Iron and Steel Institute (AISI). The first digit is the number 1 for all carbon steels. A 0 after the 1 indicates nonresulfurized grades, a 1 for the second digit indicates resulfurized grades, and 2 for the second digit indicates resulfurized and rephosphorized grades. The last two digits give the nominal (middle of the range) carbon content in hundredths of a percent. For example, for grade 1040, the 40 represents a carbon range of 0.37 to 0.44%. If no prefix letter is included in the designation, the steel was made by the basic open-hearth, basic oxygen, or electric furnace process. The prefix B stands for the acid Bessemer process, which is obsolete, and the prefix M designates merchant quality. The letter L between the second and third digits identifies leaded steels, and the suffix H indicates that the steel was produced to hardenability limits.
For all plain carbon steels, carbon is the principal determinant of many performance properties. Carbon has a strengthening and hardening effect. At the same time, it lowers ductility, as evidenced by a decrease in elongation and reduction of area. In addition, increasing carbon content decreases machinability and weldability, but improves wear resistance. The amount of carbon present also affects physical properties and corrosion resistance. With an increase in carbon content, thermal and electrical conductivity decline, magnetic permeability decreases drastically, and corrosion resistance is less.
Carbon steels are available in most wrought mill forms, including bar, sheet, plate, pipe, and tubing. Sheet is primarily a low-carbon-steel product, but virtually all grades are available in bar and plate.
Plate, usually a low-carbon or medium-carbon product, is used mainly in the hot-finished condition, although it also can be supplied heat-treated. Bar products, such as rounds, squares, hexagonals, and flats (rectangular cross sections), are also mainly low-carbon and medium-carbon products and are supplied hot-rolled and cold-finished. Cold finishing may be by drawing (cold-drawn bars are the most widely used); turning (machining) and polishing; drawing, grinding, and polishing; or turning, grinding, and polishing. Bar products are also available in various quality designations, such as merchant quality (M), cold-forging quality, cold-heading quality, and several others. Sheet products have quality designations as noted in low-carbon steels, which follow. Plain carbon steels are commonly divided into three groups, according to carbon content: low carbon, up to 0.30%; medium carbon, 0.31 to 0.55; and high carbon, 0.56 to 1.

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